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Manimum Size and Weight - Minimum Requirements

Boxes must comply with the burst, puncture or edge crush test and other requirements shown below.

Maximum Weight of Box and Contents (lbs.) Maximum Outside Dimensions (Length, Width and Depth Added) (inches) Minimum Combined Weight of Facing, Including Center Facing(s) of Doublewall and Trippwall Board (lbs. per 1,000 sq. ft.) Minimum Bursting Test, Singlewall, or Doublewall or Solid Fibreboard (lbs. per sq. in.) Minimum Edge Crush Test (ECT) (lbs. per in. width)
Minimum Combined Weight of Piles, Soild Fibreboard, Excluding Adhesives (lbs. per 1,000 sq. ft.) Minimum Puncture Test, Triplewall Board (in. oz. per in. of tear)
SINGLEWALL CORRUGATED FIBREBOARD BOXES
20 40 52 125 23
35 50 66 150 26
50 60 75 175 29
65 75 84 200 32
80 85 111 250 40
95 95 138 275 44
120 105 180 350 55
DOUBLEWALL CORRUGATED FIBREBOARD BOXES
80 85 92 200 42
100 95 110 275 48
120 105 126 350 51
140 110 180 400 61
160 115 222 500 71
180 120 270 600 82
TRIPLEWALL COURRUGATED FIBREBOARD BOXES
240 110 168 700 67
260 115 222 900 80
280 120 264 1100 90
300 125 360 1300 112
SOLID FIBREBOARD BOXES
20 40 114 125 ---
40 60 149 175 ---
65 75 190 200 ---
90 90 237 275 ---
120 100 283 350 ---

Test Procedures

  1. Burst Test
    1. Tests to determine compliance with the bursting test requirements must be conducted in accordance with Technical Assoication of Pulp and Paper Industry (TAPPI), Offical Test Method T-810.
    2. A minimum of six bursts must be made, three from each side of the board, and only one burst test will be permitted to fall below the specified minimum value. Board failing to pass the foregoing test will be accepted if the retest consisting of 24 bursts, 12 from each side of the board, not more than four burst tests fall below the specided minimum value.
  2. Puncture Test
    1. Tests to determine compliance with the puncture test requirements must be conducted in accordance with Technical Assocation of Pulp and Paper Industry (TAPPI), Offical Test Method T-803.
    2. A minimum of four puncture tests must be made and only one puncture test will be permitted to fall below the specified minimum value.
  3. Edge Crush Test
    1. Tests to determine compliance with the edge crush requirements must be conducted in accordance with Technical Association of Pulp and Paper Industry (TAPPI), Offical Test Method T-811, A or B.
    2. A minimum of six tests must be made and only one test is permitted to fall below the specification minimum value, and that one test cannont fall below the specified minimum value by more than 10%.
    3. Board failing to pass the foregoing will be accepted if in a retest consisting of 24 tests, not more than four tests fall below the specified minimum value, and none of those tests fall below the specified value by more than 10%.

Weight Facings

The minimum combined weight of facings specified in this table do not apply in connection with board complying with the minimum edge crush test. Any combination of facings in combination with corrugated medium(s) is sufficient to provide corrugated fibreboard that will comply with applicable minimum edge crush requirements.

Size Extension Formula

If weight of box and contents is less than the maximum weight shown, the manimum outisde dimensions for the box may be increased half the percentage that the actual weight is less than the maximum weight specified.

Alternate Requirements

Where rules, commodity descriptions and Numbered Packages specify boxes, containers, trays and component parts thereof to be made of corrugated fibreboard having a minimum bursting or puncture test as shown in Column A below, boxes, containers, trays and component parts thereof may be made of corrugated fibreboard having a minimum edge crush test as shown in Column B below. These alternate provisions will exempt basis weight requirements.

Column A Column B

Minimum Bursting Test Singlewall and Doublewall Board
(lbs. per sq. in.)

Minimum Edge Crush Test (ETC)
(lbs. per in. width)

Minimum Puncture Test Triplewall Board (in. oz. per in. of tear)

Singlewall 125 23
Singlewall 150 26
Singlewall 175 29
Singlewall 200 32
Singlewall 250 40
Singlewall 275 44
Singlewall 350 55
Doublewall 200 42
Doublewall 275 48
Doublewall 350 51
Doublewall 400 61
Doublewall 500 71
Doublewall 600 82
Triplewall 700 67
Triplewall 900 80
Triplewall 1100 90
Triplewall 1300 112
NOTE: The above material references and images are used courtesy of the Fibre Box Handbook © 1919-2007 Fibre Box Association